2009 Samsung Installation Guide
Samsung Mini Splits 2008 AQV, EH, DH and FJM Inverter Application, Installation, Sept 11 2008 General Indoor & Single Zone Outdoor Installation High Wall Installation Requirements • Standard Mini Split Mantras about unit location still apply • Indoor units MUST be installed a minimum of 5ft from the floor – these units are NOT PTAC’s • Allow the airflow to spread throughout the room • Remote control has a range of about 20ft NO NO Install unit on Wall • Use mounting templates provided • Drill a 3” hole at approx 5° slant down towards the outside • Remove Wall Bracket from unit and attach to the wall – make sure it is level • Once bracket is attached slightly bend unit mounting tabs outwards to help in attaching the unit Installing High Wall Indoor Unit • Gently rotate line set stubs to the required (vertical) position • Locate condensate hose and tape it to line set BELOW refrigerant lines • Feed both electrical wires in from Outside and run through connection into the unit – keep on opposite sides of the line set as much as possible Installing High Wall Indoor Unit • Tape electric wires to line stubs • Lift unit, feed line sets & wire through the hole and attach unit to the mounting bracket • On outside of building then bend line set stubs to desired direction towards Outdoor unit • Ensure that line set is not kinked • Condensate hose connection fits a 5/8” ID or ¾” OD clear vinyl hose – use this to transition to rigid (per local codes) – Always use rigid for horizontal slope 1” in 12” towards building drain Installing Ducted Indoor Unit • Template to mark position of threaded rods to support unit is provided with the unit • Ensure rods are capable of supporting unit weight • Ensure that the unit is slightly pitched (1/4”) towards the drain to help condensate removal • Make sure that a minimum of ¼” clearance exists between the top of the drop ceiling and the unit to prevent noise issues Installing Ducted Indoor Unit • All refrigerant piping, drain & electrical connections are on the RHS of the unit • Condensate drain connection uses the provided flexible connector – an 1 1/4” clear vinyl hose can be used to adapt to rigid condensate piping • Gravity drain is standard, Condensate pump is an option – Samsung pump fits inside the unit Installing Ducted Indoor Unit • Return air ductwork can be either free or ducted to the rear or bottom as required – ductwork added to the return will need to be subtracted from total length of ducting on the system • Free return recommended • Filtration is not supplied with the unit • Field installed filtration must be installed - either at the unit or field installed at the return air grille Installing EH/MH Indoor Unit • • • • Supply Air Duct Connection EH035 6” x 33 ¾” EH 052/070 7 13/16” x 31 ½” Flange provided to adapt a transition piece from unit to duct trunk TOTAL Static pressure available • EH035 0.125” WC • EH 052/070 0.16” WC • Equals 15ft to 20ft of 8” trunk with 4 x 6ft runs of 6” flex with ceiling registers (assuming free return) Installing DH Indoor Unit • • • • Supply Air Duct Connection DH105 9” x 35 1/2” DH140 10” x 39 3/8” Flange provided to adapt a transition piece from unit to duct trunk TOTAL Static pressure available • DH105 & 140 0.47” WC • Factory set to 0.3” WC, fan speed can be set for higher or lower static pressures using option codes • Equals 40ft of 8” trunk with 6 x 6ft runs of 6” flex with ceiling registers (assuming free return) Single Zone Outdoor Installation • • Maximum line set lengths and lifts must be respected Line set sizing CANNOT be altered • • • • • • • • • AQV 09/12 AQV 18 AQV 24 AQV 36 EH 035 EH 052 EH 072 DH 105 DH140 • • • • No Brazing please, Flare connections If lifting greater than 25ft – trap for oil return is required Both line sets MUST be insulated No Sight Glasses or Filter Driers ¼” & 3/8” ¼” & ½” ¼” & 5/8” ¼” & 5/8” ¼” & 3/8” ¼” & ½” ¼” & 5/8” 3/8” & 5/8” 3/8” & ¾” 50ft Total inc 25ft Lift 100ft Total inc 65ft Lift 100ft Total inc 65ft Lift 162ft Total inc 98ft Lift 65ft Total inc 39ft Lift 100ft Total inc 65ft Lift 100ft Total inc 65ft Lift 246ft Total inc 98ft Lift 246ft Total inc 98ft Lift Outdoor Installation Requirements • Unit clearances • 6” Behind and on LHS • 24” In Front and on RHS (Service access) • Units can be stacked but easiest service access is to take the top panel off • Check breaker size required • Raise up Outdoor unit 4 to 6” from the pad/ground to help drain the unit after a defrost Electrical Power • • • • • • • • • • AQV 09 AQV 12 AQV 18 AQV 24 AQV 36 EH 035 EH 052 EH 070 DH105 DH140 - 208/230V-1Ph-60Hz, 15A - 208/230V-1Ph-60Hz, 15A - 208/230V-1PH-60Hz, 20A - 208/230V-1Ph-60Hz, 25A - 208/230V-1Ph-60Hz, 30A - 208/230V-1Ph-60Hz, 20A - 208/230V-1PH-60Hz, 25A - 208/230V-1Ph-60Hz, 30A -208/230V-1Ph-60Hz, 35A -208/230V-1Ph-60Hz, 40A • Units are sensitive to power issues, minimum voltage 197V, Maximum voltage 253V, low voltage to the unit can cause error codes • Units MUST be grounded otherwise it could cause error codes Wiring Requirements • Power Wiring • Wire Breaker to L, N and Ground (Earth) even though it is 230V • Outdoor unit powers Indoor unit use 14-3 Wire • Wire 1 to 1 and 2 to 2 and Ground • MUST USE A SEPARATE WIRE FOR POWER & CONTROL BETWEEN OUTDOOR AND INDOOR UNITS Out to In Wiring Requirements • Control Wiring • Use 16AWG Shielded wire for controls • Wire F1 to F1 and F2 to F2 • No J Boxes • Keep control wiring away from light fittings and other high voltage equipment to prevent interference and possible communication issues Ducted Unit Wiring to Remote • • • • Wiring to RMC V1 – V2 is 12VDC power for the wired controller F3 – F4 is the communication to the wired remote Use 2 Sets of wires, one for power and one for communication Rotary Switches LEAVE BOTH ALONE!!! – factory default settings are used Dip Switches 1 OFF Wired Remote 4 OFF Condensate Pump 7 OFF Hot Water Coil 11 OFF Remote start/stop EH Wiring - Controller • • • • • • • MWR-TH01 Wired Controller Use 16AWG Shielded wire 4 wire connection Wire F3 to F3 and F4 to F4 for communication V1 – V2 is 12VDC power for the wired controller Can be mounted up to 1000ft away from the unit, does not sense temperature (done at the unit) Leave Rotary Switch at 0 Dip switches standard settings 1 OFF Heat Pump 2 OFF F3-F4 3 OFF DegF 4 ON Wired Remote only DH Wiring - Controller • • • • • MWR-WS00 Wired Controller Use 16AWG Shielded wire 2 sets of 2 wire connection Wire F3 to F3 and F4 to F4 for communication Red = F3, Blue = F4 V1 – V2 is 12VDC power for the wired controller Yellow = V1, Orange = V2 Dip switches standard settings 1 OFF Heat Pump 2 ON Wired Remote 3 OFF Master 4 ON DegF 5 OFF Indoor unit temp 6 OFF 7 OFF 8 OFF Monitor fault codes Evacuation Requirements • Units are all R410A • NEED 5/16” GAUGE ADAPTOR to attach gauges to the single Schrader connection • Recommend 200 Micron minimum with double evacuation, break with Nitrogen or other dry gas • Keep system open time to a minimum to prevent moisture problems AQV Charging Requirements • • • • All Units are charged for 25ft line set as standard Add NO R410A to AQV 09/12 up to the max line set length of 50ft Add 0.15oz/ft for AQV 18 line sets over 25ft Add 0.15oz/ft of R410A for AQV24 line sets over 25ft UNIT 25’ 40’ LINE SET RUN 50’ 60’ AQV 09 0 0 0 N/A N/A N/A AQV 12 0 0 0 N/A N/A N/A AQV 18 0 2.25 3.75 5.25 8.25 11.2 AQV 24 0 2.25 3.75 5.25 8.25 11.2 AQV 36 0 2.25 3.75 5.25 8.25 11.2 80’ 100’ ADDITIONAL R410A MUST BE WEIGHED IN – USE A DIGITAL SCALE EH/DH Charging Requirements • • • • • All Units are charged for 25ft line set as standard Add NO R410A for EH 035 up to 50ft line set then add 0.15oz/ft up to 65ft line set maximum length Add 0.2oz/ft for EH 052 Add 0.1oz/ft for EH 070 Add 0.4oz/ft for DH 105/140 UNIT LINE SET RUN 25’ 40’ 50’ 60’ 65’ 80’ 100’ EH035 0 0 0 1.5 2.25 N/A N/A EH 052 0 3.0 5.0 7.0 8.0 11.0 15.0 EH 070 0 1.5 2.5 3.5 4.0 5.5 7.5 DH105/140 0 6.0 10.0 14.0 16.0 22.0 30.0 ADDITIONAL R410A MUST BE WEIGHED IN – USE A DIGITAL SCALE Start Up – AQV09-24 Push the K1 Button Trial Run will start or stop as follows. 1 x PUSH START in COOLING mode 2 x PUSH START in HEATING mode 3 x PUSH STOP Once the compressor has been stopped the next start will be delayed 3 min due to the Anti Short cycle timer protection. Compressor will run following frequency during the 60 minute Trial Run mode AQV09 : 50Hz AQV12 : 74Hz AQV18 : 52Hz AQV24 : 61Hz Start Up – EH Units Push the K1 Button Trial Run will start or stop as follows. 1 x PUSH START in COOLING mode 2 x PUSH START in HEATING mode 3 x PUSH STOP Once the compressor has been stopped the next start will be delayed 3 min due to the Anti Short cycle timer protection. Start Up – AQV36, DH & CH Units Trial Run will start or stop as follows. K1 x PUSH START in HEATING mode K2 x PUSH START in COOLING mode K3 x PUSH STOP or RESET K4 x PUSH DATA VIEWER Once the compressor has been stopped the next start will be delayed 3 min due to the Anti Short cycle timer protection. Free Joint Multi Installation Specifics Controller sample 485 communi cation FJM 080 model SMPS Inverter Control Cycle Control IPM PFC Diode PFC IGBT Bridge Diode heatsink REACTOR CAPACITOR Shunt Resistor Heat Exchanger Inverter (Control Box) Reactor EMI FILTER Fan-motor - 27 - BLDC Compressor Line Set Issues 050 Outdoor unit • Maximum total line set is 100ft • Maximum Individual line set to an Indoor unit is 50ft • Connection sizes • 2 x 3/8” Suction • 2 x ¼” Expanded Gas • Both sets of lines must be insulated Line Set Issues 080 Outdoor unit • Maximum total line set for all units is 225ft • Maximum Individual line set to an Indoor unit is 75ft • Connection sizes • 1 x 1/2” Suction • 3 x 3/8” Suction • 4 x ¼” Expanded Gas • All sets of lines must be insulated Line Set Issues 080 Outdoor unit • Single Service Valve for Liquid and Suction lines • Unused connections must be left untouched • Always start to install from the uppermost set of connections – this is unit A, then B, C and the lower set of connections is D Line Set Sizing • Capacity Suction • 9,000 Btu/h • 12,000 Btu/h • 18,000 Btu/h 3/8” 3/8” ½” Expanded ¼” ¼” ¼” • When using the 080 with 4 x 9k Indoor units, it has a ½” suction connection, so included in the Outdoor unit is a small connector to sleeve down from ½” to 3/8” piping Wiring - Power • 208-230V – 1Ph – 60Hz • 050 uses a 20A breaker • 080 uses a 30A breaker • Each Indoor unit is fed power individually, not required to be sequenced • 1 on Outdoor to 1 on Indoor, 2 on Outdoor to 2 on Outdoor – this is very important Wiring - Control • RS485 communication • F1 & F2 communication 16AWG Shielded wire • F1 to F1, F2 to F2, does not matter which unit is connected to which terminal as long as F1 to F1, F2 to F2 • Try to separate the controls wiring at least 2” from the power wiring Evacuation • Each Indoor unit has it’s own EEV in the Outdoor 050 Outdoor unit • Each Indoor unit has a separated set of Suction and Liquid service valves • Both Need a R410A adaptor • Evacuates the individual Indoor unit and line set connected to the service valves • 400 Micron minimum Evacuation • Each Indoor unit has it’s own EEV 080 Outdoor unit • There is a single Suction and Liquid shut off valve • Needs R410A adaptor • Evacuates all Indoor units and line sets connected to the manifold assembly • 400 micron minimum Charging – 050 Outdoor unit • Outdoor unit is charged for 65ft total (of all line sets) • Add 0.1oz R410A per foot over the 65ft total line length, it does not matter which capacity of Indoor unit is connected the total line set length only is important Add 0.1oz/ft over 65ft combined length 60ft 0 70ft 0.6 80ft 1.7 90ft 2.8 100ft 3.9 Charging – 080 Outdoor unit • Outdoor unit is charged for 131ft total (of all line sets) • Add 0.1oz R410A per foot over the 131ft total line length, it does not matter which capacity of Indoor unit is connected the total line set length only is important Add 0.1oz/ft over 131ft combined length 130ft 150ft 170ft 190ft 210ft 225ft 0 1.9 4.3 6.5 8.7 10.3 Auto Addressing Mode Step 1 • Rotary switch signifies # of Indoor units connected to Outdoor • Set the rotary switch to the # of units, either 2, 3 or 4 Step 2 • Auto Addressing • Indoor units rotary switches do not need to be altered • Leave all Dip switches on the Outdoor unit to the factory settings Step 2 - Auto Address function • Step 2 Cont • Turn on the unit, it will start a count to check communications with all Indoor units • LH display will count 00 to 15 • Once Indoor units are tracked it will scroll 00 as it finds the Indoors Step 2 - Auto Address function • Step 2 Cont • Unit will now display E199 asking for a pipe check • MWR-WS00 will display E599 • Press K1 switch once • This starts the auto addressing mode • Display will show |-5 • Compressor will start and the unit will open each EEV in turn to check that the correct indoor unit is connected to the correct EEV • Unit will display on other LED the results scrolling 00, 01, 02, 03 as it establish communication Step 3 - Auto Address function • Step 3 • Once completed it will display an OK signal, now the unit can be run in test mode, either Cooling or Heating • Press K2 Button ONCE for Heating Trial mode : Display will show |-1 • Press K2 Button TWICE to add refrigerant : Display will now show |-2 • Press K2 Button THREE times for Cooling trial mode : Display will now show |-3 • Press K2 Button FOUR times for Pump Down mode : Display will now show |-4 Manual Addressing Mode Step 1 • Manual addressing is used when a BMS system is used or Ducted and Wall Mount units have Wired Remote controls • Set the rotary switch to the # of units, either 2, 3 or 4 Step 2 • Manual Addressing • Set Dip Switch #1 on Outdoor unit to OFF Manual Addressing Mode Step 3 • On Indoor units set SW01 the MAIN address to the following based on which set of refrigerant connections the unit is piped to • Unit piped to the top set of connections = 0 • Unit piped to the second set of connections from top = 1 • Unit piped to the third set of connections from top = 2 • Unit Piped to the lowest set of connections = 3 • System can now be powered up Manual Addressing Mode Step 4 • On initial power up LH display will scroll 00 Through 15 • Once Indoor units are tracked LH display will show 00, 01, 02 and 03 depending how many Indoor units are installed Step 5 • Press K1 for a Pipe Check, although this is not strictly necessary • Use the K2 Button to put the unit into either Cooling or Heating trial mode Wired Controllers Step 1 • Indoor units set SW02 the RMC address to the following based on which set of refrigerant connections the unit is piped to • • • • • Indoor Unit piped to the top set of connections = 0 Indoor Unit piped to the second set of connections from top = 1 Indoor Unit piped to the third set of connections from top = 2 Indoor Unit Piped to the lowest set of connections = 3 Dip Switch #1 should be in the OFF position (MANDATORY on the FECA Ducted unit) MH Wiring - Controller • • • • • MWR-WS00 Wired Controller Use 16AWG Shielded wire 2 sets of 2 wire connection Wire F3 to F3 and F4 to F4 for communication Red = F3, Blue = F4 V1 – V2 is 12VDC power for the wired controller Yellow = V1, Orange = V2 Dip switches standard settings 1 OFF Heat Pump 2 ON Wired Remote 3 OFF Master 4 ON DegF 5 OFF Indoor unit temp 6 OFF 7 OFF 8 OFF Monitor fault codes Maintenance - Filters • AQV Silver Nano Filter is permanent and washable, clean every month • AQV Electro Static and Carbon Filters are also washable – changed from previous models • Suggested cleaning schedule for ALL filters is every month – only use the optional filters when cooling people, machines don’t care about smells and pollen Literature Available Sales brochure (Color) Product Submittals Basic Application and Technical Guide & Samsung 108, teaching sizing, usage and basic installation techniques Warranty Booklet – Everything about Warranty Installation and Operation Manuals Service Manuals – very important as these units are self diagnostic Thanks for attending Any Questions??????????